A legacy of innovation
Blaker has been a trusted name in engineering for decades, with deep-rooted expertise in fabrication and innovation. Originally known for its work in vehicle and machinery repairs, the company evolved to meet changing industry demands. Recognising the shift in the market, BlakerTech was formed as a specialist division, focusing on designing and manufacturing robust metal recycling equipment. This strategic move leveraged Blaker’s engineering expertise to develop innovative solutions for the modern waste metal recycling industry.
BlakerTech designs and manufactures the MagThro™ eddy current separator and the SandFlo™ fluidised bed separator, along with a range of upstream and downstream equipment, ensuring comprehensive metal recycling solutions. These core products are continually refined to meet the evolving needs of the industry, ensuring they remain at the forefront of efficiency and reliability.
Continuous product development: Advancing the MagThro™ and SandFlo™
The MagThro is an advanced eddy current separator designed for extracting non-ferrous metals from mixed materials. Known for its exceptional power and performance, it has been extensively tested in demanding environments, proving its reliability and robustness under challenging conditions. In addition to its durability, the MagThro is easy to use, making it a practical choice for recycling plants aiming to maximise recovery rates while minimising waste. Its advanced technology delivers precise and efficient separation, ensuring consistent results with minimal effort and downtime.
As part of BlakerTech’s ongoing product development, the MagThro is being streamlined for a smaller footprint and enhanced with a modernised design. These refinements maintain its renowned performance while offering greater flexibility in plant layouts and installations.
The SandFlo fluidised bed separator is designed for high-performance material separation. Using a fluidised bed system, it efficiently separates materials such as aluminium from heavier non-ferrous metals, producing cleaner outputs ready for resale. With zero byproducts, SandFlo offers a clean solution with no residual materials to dispose of. Its dry separation process is particularly beneficial in environments where water is limited, eliminating the need to treat contaminated fluids. The system is simple and reliable, free from complex technology that could fail, and it sorts non-ferrous materials by density, screening up to 50mm.
BlakerTech is currently in the final development stages of the Linear SandFlo, designed for more demanding environments with an operational capacity four times greater than the current model. While the Linear SandFlo offers enhanced capacity, it builds on the proven robustness and reliability of the existing SandFlo, ensuring both models remain effective solutions tailored to different operational needs.
While the SandFlo provides reliable separation, it works best when paired with the MagThro eddy current separator, which further refines the outstream to maximise recovery rates. Together, these systems save the expense of manual sorting, offering an efficient and cost-effective solution for metal recovery operations.
The BlakerTech approach
At BlakerTech, we follow a structured, step-by-step process to deliver comprehensive metal recycling solutions – from design to installation and training. Our approach begins with a detailed site audit and requirements analysis to ensure each project is tailored to the customer’s needs. We strongly recommend sample testing to validate performance before proceeding.
Next, we develop precise drawings to optimise layouts before submitting a comprehensive proposal. Once approved, our expert teams begin manufacturing at our engineering facility in West Sussex, UK. Every piece of equipment undergoes rigorous pre-delivery checks to meet the highest safety and performance standards.
Finally, we coordinate transportation, oversee installation, and provide full training to ensure seamless integration into the customer’s operations. Our recycling systems are meticulously crafted from the highest-quality materials, all manufactured in Great Britain.
At BlakerTech, we have a unique advantage – all our equipment is tested in a live metal processing yard, ensuring it meets the toughest operational demands before it reaches our customers. This real-world validation process guarantees that BlakerTech equipment is robust, reliable, and ready to perform in the most challenging environments.
We also manufacture metering conveyors, vibrating hoppers/feeders, and drum magnets, offering a full suite of solutions to support efficient recycling operations.
Customer Success: Proven Performance with MagThro™
BlakerTech’s commitment to delivering exceptional performance is exemplified by customers who have experienced first-hand the reliability and efficiency of the MagThro eddy current system.
One customer, seeking to improve separation efficiency, reinvested in two additional MagThro systems after seeing outstanding results from their first purchase. These new processing lines, each one metre wide, incorporate a feed hopper, vibrating feeder, drum magnet with twin splitters, and our powerful MagThro eddy current separator, with a two-stage separator hood enhancing its capabilities. The integration of these systems significantly improved efficiency and throughput, demonstrating the effectiveness of BlakerTech’s technology.
Greenworld, a privately owned recycling solutions business based in King’s Lynn, West Norfolk, has relied on the MagThro system for over 15 years. David Kilham, Operations Manager at Greenworld, highlights the transformative impact of the MagThro, “The MagThro continues to prove its unmatched reliability. Without the MagThro eddy current, we wouldn’t be able to fulfil our obligations.”
Power stations require clean timber, free from metals and plastics, to prevent harmful emissions. The MagThro has consistently delivered reliable performance, even in demanding conditions such as outdoor operations. Its solid design and dependability have reinforced its reputation as an essential component of Greenworld’s operations.
In addition to enhancing efficiency, the MagThro has enabled Greenworld to expand its business. The availability of spare components ensures cost-effectiveness, while the system’s proven reliability and user-friendly design make it a valuable long-term investment.
For more than 15 years, the MagThro eddy current system has been a trusted asset, supporting Greenworld in maintaining its status as a leader in recycling solutions. This enduring collaboration continues to drive their growth while positioning them to meet the evolving demands of the recycling industry.
These success stories highlight how BlakerTech’s commitment to robust, high-performance metal recycling equipment drives efficiency, profitability, and long-term customer satisfaction.
A commitment to innovation and excellence
BlakerTech stands apart from its competitors through its deep-rooted engineering expertise, commitment to quality, and relentless focus on customer success. Our equipment is built to last, tested in real-world conditions, and supported by a dedicated team of professionals. With a heritage of engineering excellence, we continue to set the benchmark for metal recycling solutions that deliver reliability, efficiency, and value for our customers.
To learn more about BlakerTech’s best-of-British craftsmanship and how we can support your business, or to arrange a personalised demonstration, please get in touch.
T 01403 783634
robin@blakertech.com
www.blakertech.com